Concrete is the world's most widely used building material – second only to water. Globally, more than four billion tonnes of cement are produced every year. Concrete consumption is so enormous that it accounts for around eight percent of the world's CO₂ emissions.
To make concrete, sand is needed, and not just any sand: it must be of the right size and shape. Therefore, rock is crushed into gravel and sand, and river sand is excavated on a large scale. This results in major natural interventions and an increasing scarcity of suitable sand.
Herein lies the paradox: While we empty rivers and crush mountains to obtain sand, there are enormous amounts of sand in the world's deserts. However, it is too fine-grained to be used in traditional concrete. Can this "useless" sand become a resource?
New solution: Botanical sand concrete
"Researchers have discussed for many years whether desert sand can be used in concrete. The challenge is that desert sand is so fine-grained that it is not suitable as a fastener in concrete. In other words, the concrete will not be hard enough to be used in various construction projects," says Ren Wei, postdoctoral fellow at the Department of Manufacturing and Civil Engineering at the Norwegian University of Science and Technology (NTNU).
Ren Wei and several researchers at NTNU and the University of Tokyo have made a prototype of a new material: botanical sand concrete. It combines desert sand with plant-based additives and is made by pressing desert sand and tiny pieces of wood, along with heat.
Works on pavements and walkways
The researchers tried many different ways to create this material. They tested different temperatures, how hard they pressed, and different types of sand. They found that desert sand actually works great when used in this way. The new material became so strong that it can be used to make paving stones for pavements and walkways.
In the study "Botanical sandcrete: An environment-friendly alternative way to the mass utilization of fine (desert) sand", the researchers have made a comparative analysis with botanical sand concrete made with desert sand and other types of sand.
"All the experiments so far have been carried out in the laboratory at the University of Tokyo. We tested how various factors affect the strength and density of the materials, including temperature, mixing ratio, pressure, pressing time and different types of sand," says Ren Wei.
Can save major interventions in nature
If it turns out that botanical sand concrete can be used for various construction projects, it can reduce the need to crush mountains and collect river sand – and thus save nature from major interventions. In addition, it can help to exploit sand resources that currently create challenges in desert areas.
"The production process is relatively simple, so in principle the material can be made in many places. But we need to test more, including how it can withstand cold, before it can be used out in Norway," says Ren Wei.
Possible solution to global paradox
Ren Wei emphasizes that in order to get the greatest possible environmental benefit, desert sand must be used in the area it is available so that shipping desert sand around the world does not become the new environmental culprit.
Currently, the researchers envisage use indoors, but with further development, botanical sand concrete can become part of the sustainable building materials of the future – and perhaps solve a global paradox: that we crush mountains while drowning in sand.